{"id":4830,"date":"2022-11-25T05:28:51","date_gmt":"2022-11-25T12:28:51","guid":{"rendered":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/?page_id=4830"},"modified":"2023-05-29T06:33:49","modified_gmt":"2023-05-29T13:33:49","slug":"design-guide","status":"publish","type":"page","link":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/design-guide\/","title":{"rendered":"Aluminum Extrusion Design Guide"},"content":{"rendered":"

[vc_row css=\u201d.vc_custom_1671038305412{background-color: #064875 !important;}\u201d][vc_column][vc_raw_html]JTNDaDElMjBzdHlsZSUzRCUyMmNvbG9yJTNBJTIzZmZmJTNCJTIwdGV4dC1hbGlnbiUzQWNlbnRlciUzQiUyMiUzRUFsdW1pbnVtJTIwRXh0cnVzaW9uJTIwUXVpY2slMjBTdGFydCUyMEd1aWRlJTNDJTJGaDElM0U=[\/vc_raw_html][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038320365{margin-top: 30px !important;}\u201d]AEROSPACE ALLOYS<\/strong><\/p>\n

2014, 2024, 7075 & 7050<\/strong> require special processing and heat treating.<\/p>\n

We have a limited capability to extrude and process these alloys. If we cannot extrude your design due to our capabilities we will be happy to give you a referral.<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038334821{margin-top: 30px !important;}\u201d]CRITICAL DIMENSIONS<\/strong><\/p>\n

Be sure to identify the 1-2 most critical dimensions, and tolerances required.<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669380297215{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]COSMETIC SURFACES<\/strong><\/p>\n

Be sure to identify the surfaces that are cosmetically important.<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669380377327{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]PART SIZE<\/strong><\/p>\n

The parts we manufacture need to fit inside of a 3.50\u201d \u2013 4.00\u201d diameter circle<\/p>\n

\u00a0[\/vc_column_text][vc_single_image image=\u201d4835\u2033 el_class=\u201dimae\u201d][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669380557071{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]MINIMUM WALL THICKNESS<\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column offset=\u201dvc_hidden-xs\u201d][vc_column_text el_class=\u201dtabl\u201d]<\/p>\n\n\n\n\n\n\n
Alloy<\/strong><\/td>\nMinimum Wall Thickness<\/strong><\/td>\n<\/tr>\n
3003\u00a0\u00a0<\/strong><\/td>\n.020\u201d<\/strong><\/td>\n<\/tr>\n
6063\u00a0\u00a0<\/strong><\/td>\n.025\u201d<\/strong><\/td>\n<\/tr>\n
6061\u00a0\u00a0<\/strong><\/td>\n.030\u201d<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column offset=\u201dvc_hidden-lg vc_hidden-md vc_hidden-sm\u201d][vc_column_text el_class=\u201dtabl\u201d]<\/p>\n\n\n\n\n\n\n
Alloy<\/strong><\/td>\nMinimum Wall Thickness<\/strong><\/td>\n<\/tr>\n
3003\u00a0\u00a0<\/strong><\/td>\n.020\u201d<\/strong><\/td>\n<\/tr>\n
6063\u00a0\u00a0<\/strong><\/td>\n.025\u201d<\/strong><\/td>\n<\/tr>\n
6061\u00a0\u00a0<\/strong><\/td>\n.030\u201d<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\ufeff<\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382113302{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]EXTRUSION TYPES<\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382271134{margin-top: 30px !important;}\u201d][vc_column][vc_single_image image=\u201d4842\u2033 img_size=\u201dlarge\u201d][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382311263{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]UNIFORM WALL THICKNESS<\/strong><\/p>\n

Uniform wall thicknesses are less costly to extrude<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382408399{margin-top: 30px !important;}\u201d][vc_column][vc_single_image image=\u201d4843\u2033 img_size=\u201dlarge\u201d][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382506302{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]ROUNDED FILLETS & CORNERS<\/strong><\/p>\n

Rounded corners & fillets are easier to extrude than sharp ones.<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382607256{margin-top: 30px !important;}\u201d][vc_column][vc_single_image image=\u201d4845\u2033 img_size=\u201dlarge\u201d][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382681910{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]JOINING METHODS<\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=\u201d4848\u2033 img_size=\u201dlarge\u201d][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382820630{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]TONGUE RATIO<\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382877854{margin-top: 30px !important;}\u201d][vc_column width=\u201d1\/3\u2033][vc_column_text]<\/p>\n

Easy \/ 3:1 Ratio<\/p>\n

[\/vc_column_text][vc_single_image image=\u201d5495\u2033 img_size=\u201d500\u00d7500\u2033][\/vc_column][vc_column width=\u201d1\/3\u2033][vc_column_text]<\/p>\n

Challenging \/ 5:1 Ratio<\/p>\n

[\/vc_column_text][vc_single_image image=\u201d5497\u2033 img_size=\u201d500\u00d7500\u2033][\/vc_column][vc_column width=\u201d1\/3\u2033][vc_column_text]<\/p>\n

Extremely Difficult \/ 8:1 Ratio<\/p>\n

[\/vc_column_text][vc_single_image image=\u201d5496\u2033 img_size=\u201d500\u00d7500\u2033][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669382937918{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]SYMMETRY<\/strong><\/p>\n

Symmetrical parts are easier to extrude<\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669383105902{margin-top: 30px !important;}\u201d][vc_column][vc_single_image image=\u201d4852\u2033 img_size=\u201dlarge\u201d][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669383475343{margin-top: 30px !important;}\u201d][vc_column css=\u201d.vc_custom_1679952675577{border-top-width: 44px !important;border-right-width: 44px !important;border-bottom-width: 44px !important;border-left-width: 44px !important;padding-bottom: 0px !important;}\u201d][vc_column_text css=\u201d.vc_custom_1680805993226{background-color: #ffffff !important;border-radius: 10px !important;}\u201d]TOOLING COSTS<\/strong><\/p>\n\n\n\n\n\n\n
Shapes Type\u00a0\u00a0 <\/strong><\/td>\nAverage Cost <\/strong><\/td>\nLead Time<\/strong><\/td>\n<\/tr>\n
Solid<\/strong><\/td>\n$750\u00a0\u00a0 <\/strong><\/td>\n3-4 Weeks<\/strong><\/td>\n<\/tr>\n
Semi Hollow\u00a0\u00a0 <\/strong><\/td>\n$1350 <\/strong><\/td>\n3-4 Weeks<\/strong><\/td>\n<\/tr>\n
Hollow <\/strong><\/td>\n$1850 <\/strong><\/td>\n4-5 Weeks<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669384140062{margin-top: 30px !important;}\u201d][vc_column][vc_column_text]LEAD TIMES<\/strong><\/p>\n

Typical Lead Time for Mill Finish Extrusions: 5-6 weeks (as of November 2022)<\/strong><\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669384182830{margin-top: 30px !important;}\u201d][vc_column offset=\u201dvc_hidden-xs\u201d][vc_column_text el_class=\u201dtabl\u201d css=\u201d.vc_custom_1679953342500{border-radius: 15px !important;}\u201d]<\/p>\n\n\n\n\n\n\n
Process<\/strong><\/td>\nAdditional Lead Time<\/strong><\/td>\n<\/tr>\n
\u00a0 \u00a0 \u00a0Cut-to-Length or Deburr\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/td>\n2 Weeks<\/strong><\/td>\n<\/tr>\n
Anodize<\/strong><\/td>\n3 Weeks<\/strong><\/td>\n<\/tr>\n
\u00a0 \u00a0 \u00a0 Machining\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/td>\n3-4 Weeks Depending on complexity<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text]

<\/div>
<\/div>
<\/div><\/div>[\/vc_column][\/vc_row][vc_row css=\u201d.vc_custom_1669384182830{margin-top: 30px !important;}\u201d][vc_column offset=\u201dvc_hidden-lg vc_hidden-md vc_hidden-sm\u201d][vc_column_text el_class=\u201dtabl\u201d css=\u201d.vc_custom_1685367221512{border-radius: 15px !important;}\u201d]<\/p>\n\n\n\n\n\n\n
Process<\/strong><\/td>\nAdditional Lead Time<\/strong><\/td>\n<\/tr>\n
\u00a0 \u00a0 \u00a0Cut-to-Length or Deburr\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/td>\n2 Weeks<\/strong><\/td>\n<\/tr>\n
Anodize<\/strong><\/td>\n3 Weeks<\/strong><\/td>\n<\/tr>\n
\u00a0 \u00a0 \u00a0 Machining\u00a0\u00a0\u00a0\u00a0\u00a0\u00a0<\/strong><\/td>\n3-4 Weeks Depending on complexity<\/strong><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

[\/vc_column_text]

<\/div>
<\/div>
<\/div><\/div>[\/vc_column][\/vc_row][vc_row][vc_column][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

[vc_row css=\u201d.vc_custom_1671038305412{background-color: #064875 !important;}\u201d][vc_column][vc_raw_html]JTNDaDElMjBzdHlsZSUzRCUyMmNvbG9yJTNBJTIzZmZmJTNCJTIwdGV4dC1hbGlnbiUzQWNlbnRlciUzQiUyMiUzRUFsdW1pbnVtJTIwRXh0cnVzaW9uJTIwUXVpY2slMjBTdGFydCUyMEd1aWRlJTNDJTJGaDElM0U=[\/vc_raw_html][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038320365{margin-top: 30px !important;}\u201d]AEROSPACE ALLOYS 2014, 2024, 7075 & 7050 require special processing and heat treating. We have a limited capability to extrude and process these alloys. If we cannot extrude your design due to our capabilities we will be happy to give you a referral. [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038334821{margin-top: 30px !important;}\u201d]CRITICAL DIMENSIONS Be […]<\/p>\n","protected":false},"author":5,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"nf_dc_page":"","ngg_post_thumbnail":0,"footnotes":""},"class_list":["post-4830","page","type-page","status-publish","hentry","no-thumb"],"acf":[],"yoast_head":"\nAluminum Extrusion Design Guide - Profile Precision Extrusions<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/profileprecisionextrusions.com\/design-guide\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Aluminum Extrusion Design Guide - Profile Precision Extrusions\" \/>\n<meta property=\"og:description\" content=\"[vc_row css=\u201d.vc_custom_1671038305412{background-color: #064875 !important;}\u201d][vc_column][vc_raw_html]JTNDaDElMjBzdHlsZSUzRCUyMmNvbG9yJTNBJTIzZmZmJTNCJTIwdGV4dC1hbGlnbiUzQWNlbnRlciUzQiUyMiUzRUFsdW1pbnVtJTIwRXh0cnVzaW9uJTIwUXVpY2slMjBTdGFydCUyMEd1aWRlJTNDJTJGaDElM0U=[\/vc_raw_html][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038320365{margin-top: 30px !important;}\u201d]AEROSPACE ALLOYS 2014, 2024, 7075 & 7050 require special processing and heat treating. We have a limited capability to extrude and process these alloys. If we cannot extrude your design due to our capabilities we will be happy to give you a referral. 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[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038334821{margin-top: 30px !important;}\u201d]CRITICAL DIMENSIONS Be […]","og_url":"https:\/\/profileprecisionextrusions.com\/design-guide\/","og_site_name":"Profile Precision Extrusions","article_publisher":"https:\/\/m.facebook.com\/people\/Profile-Precision-Extrusions\/100051319336948\/","article_modified_time":"2023-05-29T13:33:49+00:00","og_image":[{"width":1200,"height":630,"url":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/wp-content\/uploads\/2023\/03\/Logo.png","type":"image\/png"}],"twitter_misc":{"Est. reading time":"2 minutes"},"schema":{"@context":"https:\/\/schema.org","@graph":[{"@type":"WebPage","@id":"https:\/\/profileprecisionextrusions.com\/design-guide\/","url":"https:\/\/profileprecisionextrusions.com\/design-guide\/","name":"Aluminum Extrusion Design Guide - Profile Precision Extrusions","isPartOf":{"@id":"https:\/\/profileprecisionextrusions.com\/#website"},"datePublished":"2022-11-25T12:28:51+00:00","dateModified":"2023-05-29T13:33:49+00:00","breadcrumb":{"@id":"https:\/\/profileprecisionextrusions.com\/design-guide\/#breadcrumb"},"inLanguage":"en-US","potentialAction":[{"@type":"ReadAction","target":["https:\/\/profileprecisionextrusions.com\/design-guide\/"]}]},{"@type":"BreadcrumbList","@id":"https:\/\/profileprecisionextrusions.com\/design-guide\/#breadcrumb","itemListElement":[{"@type":"ListItem","position":1,"name":"Home","item":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/"},{"@type":"ListItem","position":2,"name":"Aluminum Extrusion Design Guide"}]},{"@type":"WebSite","@id":"https:\/\/profileprecisionextrusions.com\/#website","url":"https:\/\/profileprecisionextrusions.com\/","name":"Profile Precision Extrusions","description":"Experts in Custom Miniature Aluminum Extrusions","publisher":{"@id":"https:\/\/profileprecisionextrusions.com\/#organization"},"alternateName":"PPE","potentialAction":[{"@type":"SearchAction","target":{"@type":"EntryPoint","urlTemplate":"https:\/\/profileprecisionextrusions.com\/?s={search_term_string}"},"query-input":{"@type":"PropertyValueSpecification","valueRequired":true,"valueName":"search_term_string"}}],"inLanguage":"en-US"},{"@type":"Organization","@id":"https:\/\/profileprecisionextrusions.com\/#organization","name":"Profile Precision Extrusions","alternateName":"PPE","url":"https:\/\/profileprecisionextrusions.com\/","logo":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/profileprecisionextrusions.com\/#\/schema\/logo\/image\/","url":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/wp-content\/uploads\/2023\/03\/Logo.png","contentUrl":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/wp-content\/uploads\/2023\/03\/Logo.png","width":1200,"height":630,"caption":"Profile Precision Extrusions"},"image":{"@id":"https:\/\/profileprecisionextrusions.com\/#\/schema\/logo\/image\/"},"sameAs":["https:\/\/m.facebook.com\/people\/Profile-Precision-Extrusions\/100051319336948\/","https:\/\/www.linkedin.com\/company\/profile-precision-extrusion\/"]}]}},"rttpg_featured_image_url":null,"rttpg_author":{"display_name":"Tom Gilluly","author_link":"https:\/\/profileprecisionextrusions.com\/staging\/9083\/author\/admin_tgilluly\/"},"rttpg_comment":0,"rttpg_category":null,"rttpg_excerpt":"[vc_row css=\u201d.vc_custom_1671038305412{background-color: #064875 !important;}\u201d][vc_column][vc_raw_html]JTNDaDElMjBzdHlsZSUzRCUyMmNvbG9yJTNBJTIzZmZmJTNCJTIwdGV4dC1hbGlnbiUzQWNlbnRlciUzQiUyMiUzRUFsdW1pbnVtJTIwRXh0cnVzaW9uJTIwUXVpY2slMjBTdGFydCUyMEd1aWRlJTNDJTJGaDElM0U=[\/vc_raw_html][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text css=\u201d.vc_custom_1671038320365{margin-top: 30px !important;}\u201d]AEROSPACE ALLOYS 2014, 2024, 7075 & 7050 require special processing and heat treating. We have a limited capability to extrude and process these alloys. If we cannot extrude your design due to our capabilities we will be happy to give you a referral. 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