(623) 936-5599   Mon - Fri 7:00am - 3:30pm
Profile Precision Extrusions

Profile Precision Extrusions

Experts in Custom Miniature Aluminum Extrusions

  • Products
    • Extruded Aluminum Shapes
    • Aluminum Tubing 
    • Aluminum Alloys & Tempers
    • Medical Devices
    • Shapes
  • Extrusion Benefits
    • Extrusion Benefits
    • Aluminum Extrusion Quick Start Guide
  • Services
    • Prototyping New Apr 2026
    • Fabrication & Machining
    • Anodizing
  • Industries Served
    • Aerospace
    • Healthcare
    • Industrial
    • Outdoor/Recreational
    • Firearms/ Defense
  • Resources
    • Blogs
    • Supplier Requirements
    • Ebook: PPE Advantage Faster More Precise Prototyping
    • Ebook: 7 Steps You Need to Bring Your Aluminum Extrusion Idea to Life
  • About
    • Contact Us
    • Careers
Get a Quote

Author: Tom Gilluly

Home Author Archives: Tom Gilluly
By Tom GillulySeptember 18, 2025Aluminum Extrusion Manufacturer

Designing with Aluminum Extrusions: Best Practices for Engineers

Define tolerances for critical features early in aluminum extrusion design early to avoid costly rework Consider material selection for extrusions based on performance needs Incorporate cost-effective aluminum extrusion design best practices to improve manufacturability. Reference PPE quick start guide. Partner…

Read More
By Tom GillulyJuly 31, 2025Aluminum Extrusion Manufacturer

What Drives Aluminum Extrusion Tooling Costs and How to Manage Them

At PPE most aluminum extrusion tooling costs fall between $1250 and $1950, depending on part complexity. Tooling charges include a custom die and sample parts, helping validate designs early. Design…

Read More
Bring your project to market faster and less expensively with extruded aluminum tubing: The Case for Extruded 6061-T6 Tubing vs. Seamless Drawn Tube (review eBook)
By Tom GillulyJuly 18, 2025Aluminum Extrusion Manufacturer

Thinking about Seamless Drawn Tubing for your project? Consider A Faster, less expensive Alternative

If you're developing a product that requires thin-wall aluminum tubing, you might be considering seamless drawn 6061-T6. While it's a solid choice for some applications, it may not be the…

Read More
By Tom GillulyJune 13, 2025Aluminum

Carbon vs. Aluminum Bike Wheels: Performance, Durability, and Cost Comparison

When evaluating materials for bike wheel construction, engineers and product teams face the tradeoffs between carbon fiber and aluminum—each with distinct implications for product performance, reliability, cost, and manufacturability. While…

Read More
By Tom GillulyMay 15, 2025Aluminum Extrusion Manufacturer

Type II vs Type III Anodizing: Key Differences and Best Uses for Aluminum

When designing precision aluminum components, choosing the right anodizing process can significantly impact product performance, durability, and appearance. Two of the most common anodizing types—Type II and Type III—each offer distinct advantages…

Read More
1 2 3 4 … 24
Footer Logo
Profile Precision Extrusions has been a trusted U.S.-based partner for over 35 years, manufacturing custom miniature aluminum extrusions and tubing for applications that demand precision. Our expertise helps customers solve complex design challenges and produce extrusion profiles other manufacturers consider impossible.
More About Us

Useful Links

  • Supplier Requirements
  • Site Map
  • Privacy Policy
  • Terms & Conditions of Sale and Purchase
  • Copyright Policy
  • Careers

Contact Details

Call Us: (623) 936-5599
Address: 6565 W. Grant St., Phoenix, AZ 85043
OUR HOURS: Mon - Fri : 7:00AM - 3:30PM (MST)
AS9100 D Certificate
Copyright © 2026 All Rights Reserved by Profile Precision Extrusions.
  • Products
    • Extruded Aluminum Shapes
    • Aluminum Tubing 
    • Aluminum Alloys & Tempers
    • Medical Devices
    • Shapes
  • Extrusion Benefits
    • Extrusion Benefits
    • Aluminum Extrusion Quick Start Guide
  • Services
    • Prototyping New Apr 2026
    • Fabrication & Machining
    • Anodizing
  • Industries Served
    • Aerospace
    • Healthcare
    • Industrial
    • Outdoor/Recreational
    • Firearms/ Defense
  • Resources
    • Blogs
    • Supplier Requirements
    • Ebook: PPE Advantage Faster More Precise Prototyping
    • Ebook: 7 Steps You Need to Bring Your Aluminum Extrusion Idea to Life
  • About
    • Contact Us
    • Careers
Get a Quote